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Water heater sizing calculator

Nobody runs out of hot water over a day. They run out in the forty minutes when three people shower and the dishwasher starts. Size for that hour, not for the household, and the two technologies answer it in completely different units — gallons for a tank, gallons per minute for a tankless.

First hour rating, not capacity

A tank's useful number is its first hour rating: the gallons it can deliver in one hour starting full. That is capacity plus recovery, and recovery depends on the burner or the elements. A 40 gallon gas heater with a strong burner can outperform a 50 gallon electric one on a busy morning, which is why the yellow label is worth reading and the nameplate gallons alone are not.

Recovery is the quiet half

Two heaters of the same size with different inputs are different appliances. Compare first hour ratings, not gallons, when you are replacing one that never quite kept up.

Why tankless GPM is quoted optimistically

A tankless unit's flow rate is only meaningful with a temperature rise attached. The same unit that delivers 9 gpm at a 35 °F rise in Florida delivers around 4 gpm at a 75 °F rise in Minnesota. Incoming water temperature is a climate fact, not a preference.

Take the rise from your own coldest incoming temperature to your setpoint, then check the manufacturer's flow chart at that rise. Two simultaneous showers at 2 gpm each is a real requirement of 4 gpm at your rise, not at theirs.

Code notes

IPC 501 covers water heater installation generally; IPC 504 the temperature and pressure relief valve and its discharge. Setpoints above 120 °F raise the scald risk — several jurisdictions require a thermostatic mixing valve when storage is kept hotter for legionella control. Confirm with your authority having jurisdiction (AHJ).